It is generally
the case that larger production systems with larger diameter tubings
and pipelines have greater deliverability and can therefore produce
more oil and gas in a given day.
It follows therefore, that larger production systems imply
greater flow rates and hence revenues. However, the capital investment also increases
with size meaning that the production system becomes more costly.
It is the Flow Assurance engineer’s job to size the
well tubings and pipelines and hence determine the overall system
deliverability, but how does one chose the best size?
Clearly this is a techno-economic decision which should
be made by trading the benefits of increasing the production system
size against the increased costs.
It is often the case
that the fluid temperatures inside a production system have to
be maintained above a minimum value to avoid problems associated
with wax deposition or hydrate formation, which can block the
production system curtailing production and hence revenues.
Usual practice is to apply insulation to the production
system to limit heat loss and thus maintain temperatures. However, the cost of insulation usually
increases with the required thickness (or performance). Unfortunately, the selection of insulation
thickness can be subjective due to differing perceptions about
its effect on the overall operability and risk. Therefore, the selection of insulation thickness
usually amounts to the trade-off between increased cost of insulation
and reduced perceived future risk to operations. Once again, this is a risk-based techno-economic
decision.